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TECNOcut 1.6

Tecnoideal America ProductsCutting Solutions TECNOcut 1.6
  • Description
  • Benefits
  • Features
  • Technical Specifications
  • Video
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TECNOcut 1.6

A versatile cutting machine that can easily be integrated into medical tubing operations

Tecnocut_Vid

TECNOcut 1.6 is a robust cutting machine that processes plastic tubing from reels measuring diameters between 2mm to 25mm.

It produces cut tubings with great accuracy and quality. It has several features to ensure the best cutting results. Two of them are the unreeling unit and pulling unit, intended to prevent the plastic tubing from being stretched when dispensed from the uncoiler section – stretched tubing could lead to inaccurate cut-length. And the alcohol-based blade wetting system ensures accurate cuts by reducing the stickiness of some plastics.

When setting the production parameters, supervisors can program the length and batch size. They can also choose between a single length or multiple-length mode.
The sizeable resident memory can store numerous different production settings to save time when switching between cycles.
During production, the TECNOcut keeps track of the actual number of cut tubings. It can display both the machine’s latest productivity (based on the last ten cut tubings) and average productivity per hour (based on the production lot). All production data is available via USB drive.
The TECNOcut 1.6 includes an adjustable motor acceleration/deceleration ramp that can be set to one of the three-level options to meet the desired cutting and productivity requirements.
The machine can reach a maximum tubing line speed of 75 meters per minute and a cutting speed of 300 cuts per minute.

This machine is controlled via PLC and includes diagnostic and safety systems. It also features a connection functionality for remote technical support.
The TECNOcut 1.6 is a high-quality, oil-free pneumatic machine that features an advanced technical construction that makes it suitable for cleanrooms.

The TECNOcut comes with one kit of cutting bushings and five blades.

Option:

Manufacturers can pair the TECNOcut 1.6 with a Discharge Conveyor to support high-volume production.

Benefits

  • Cuts tubing of different sizes in one production batch
  • Easily accommodates most plant layouts and production specifications
  • Provides exceptional cutting precision capability for tubing of different diameters or materials
  • Includes quick, remote technical support capabilities
  • Increases efficiency with real-time, on-screen operation and production indicators

Features

  • Motor acceleration and deceleration ramp adjustable on three levels to meet any cutting/productivity requirements
  • Innovative Brake/Clutch unit with electronic control
  • Dedicated unreeling and pulling section to guarantee the maximum cut-length accuracy
  • PLC controlled machine, including diagnostic and safety systems
  • Device preset with five languages: Italian, English, German, French, or Spanish
  • Secure remote connection for technical supports
  • Alcohol-based blade wetting system
  • Self-correction encoder system to guarantee tubing length accuracy

Setting and operations

  • Large memory to store numerous different production setting programs
  • Single-length and multiple-length cutting modes included
  • Option to pre-select unit length in millimeters or inches
  • Production data available and retrievable via USB drive
  • In-progress counter of the actual number of products produced and preset quantity of products per batch
  • Display of instant productivity (based on last ten tubings cut) and of average productivity per hour (based on the production batch)

Technical Specifications

Power Supply210-240 VAC -50 Hz or 110-130 VAC – 60 Hz
Maximum Electrical Consumption0.5 KW (including the Discharge Conveyor)
Power Consumption230V : 2 A     –    115V : 4.6 A
Air SupplyMin 5 bars, Max 8 bars Oil-free, dry and filtered air
Maximum Air Consumption300 nl/min (including the Discharge Conveyor)
Programmable Cut Length               From 5 to 10,000 mm (from 0.2 to 393 inch)
Repeatability         ± 2 % on the tube length
Resident MemoryUp to 50 different programs in single mode Up to 20 different programs in multiple mode
Batch QuantityFrom 1 to 99,999 pieces
Tube OD2 to 25mm
Tubing Line SpeedProgrammable, up to 75 m/min
Tubing Lengths (per sequence)– From 2 to 30 tubing lengths in Multiple mode – 1 tubing length in Single mode
Dischargeable Cut-LengthDepends on customer needs
Alerting SystemAcoustic signal, Three-color Light Signaling System
Outer Reel DiameterMaximum 550 mm
Cutting Accuracy From 1% to 2% of the cutting length – depending on the diameter and hardness of the tube
Weight of TecnoCut 1.6105 kg
Weight of ReelMaximum 20kg
Blade Wetting SystemPower supply: 24 VDC Alcohol tanks: 2 liters / each Pumping system: membrane pump, pneumatically driven

Video

https://322a93ccf41252b36925d.admintecnoidealamerica.comwww.youtube.com/watch?v=iR3H5yl3dCA
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